About Us

The Expanded Polystyrene Manufacturer You Can Trust

Poly Molding is New Jersey’s only manufacturer of Expanded Polystyrene (EPS) Geofoam, proudly serving the Northeast region—including New York, New Jersey, Connecticut, and Massachusetts. As a leading EPS foam manufacturer, we provide durable, lightweight, and cost-effective solutions for construction, civil engineering, and industrial applications.

Expanded Polystyrene (EPS) is at the core of our business. Our EPS Geofoam and EPS insulation boards offer superior thermal performance, moisture resistance, and ease of installation—making them ideal for foundation walls, roofing systems, roadways, retaining walls, and other load-reducing fill applications.

With a commitment to innovation and sustainability, we deliver high-performance EPS foam solutions that meet the evolving needs of contractors, engineers, and architects. From major infrastructure projects to residential developments, Poly Molding’s products have been used in landmark efforts such as 9/11 reconstruction and Hurricane Sandy restoration.

As New Jersey’s only EPS Geofoam manufacturer, Poly Molding offers durable expanded polystyrene solutions across the Northeast for construction, engineering, and industrial projects.

Whether you’re in need of geofoam for soil stabilization, rigid foam for below-grade insulation, or custom EPS packaging, our experienced team is ready to support your project from design through delivery.

Poly Molding Team

Leadership with Irreverence for Convention

Our team is headed by Adam Corn. Adam invested three years of hard work in mastering Poly Molding LLC equipment and machinery after college. He launched the company’s sales department in the
mid-90s and spent the next decade and a half building an expansive customer base. Poly Molding’s gradual progression throughout the entire northeast region is the direct result of Adam’s hard work.

To new heights and beyond

Many clients are surprised to learn that Poly Molding began by producing mannequin heads and beer coolers. While EPS foam still plays a role in those applications, our operations have since evolved to support a wide variety of large-scale construction projects. Today, we remain committed to growth—partnering with builders across the commercial and residential sectors to deliver dependable, high-performance solutions. From lightweight fill to thermal insulation, our EPS products help create structures that are resilient, efficient, and built to last.

Vessel NYC

Our CEO

OWNER

Adam Corn

Adam is the owner and driving force behind Poly Molding, a leading Expanded Polystyrene (EPS) foam manufacturer. Immersed in the family business from the age of thirteen, Adam developed hands-on expertise in EPS foam production, warehousing, and manufacturing operations. After earning a management degree in 1992, he joined the company full time, building a dedicated sales team and advancing product development. In 2011, Adam assumed full ownership, ensuring continuity and long-term growth. Under his leadership, Poly Molding has emerged as a top-tier provider of high-performance EPS foam insulation and custom-molded polystyrene solutions for construction and industrial applications.

Our Team

GENERAL MANAGER

Robert Gallo

Joined the company in 2021, Rob has over 28 years’ experience in Sales, Operations and Management within the materials distribution market.

TECHNICAL OPERATOR

Shawn Ferguson

Has been with the company for 15 years and has over 30 years of experience in the EPS in the industry.

PLANT SUPERVISOR

Adrian Tejada

Has been with our team for more than a decade, tirelessly working to enhance the manufacturing process. Leads his team to ensure quality manufacturing and service.

SALES LEAD

Victor Uceta

Joined the company in 2019, he leads a team to achieve sales targets, executing strategies for revenue growth, analyzing market trends, mentoring, and collaborating for effective operations.

OFFICE ADMINISTRATOR

Joann Doty

Having joined the company in 1999, she effectively oversees our accounting department, skillfully managing receivables and payables.

SALES & MARKETING ASSOCIATE

Samantha Gallo

Joined our team in 2023 as a marketing and sales associate, crafting strategies, nurturing client bonds, and helping the growth of the sales department.

CAD Technician

Stephen Walker

joined our company in 2023, excels as a CAD Technician. His adept use of CAD software enables the creation of precise technical drawings, contributing to our design and development endeavors.

Poly Molding Service Areas

AREAS WHERE WE OPERATE

Our business is rapidly growing and expanding!

Our timely service and excellent customer relations are the reason why Poly Molding supplies most major distributors and has made us the leader in the Expanded Polystyrene (EPS) Geofoam industry. Our factory is conveniently located in Northern New Jersey and we service clients through the East coast of the US.